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了解剪切機在軋鋼機設備中起到什么作用

更新時間:2023-05-20 09:01:17 來源:神工機械 點擊數:

     飛剪是能快速切斷鋼板、帶鋼、鋼管的加工設備,是冶金鋼鐵行業、高速線材及螺紋鋼定尺剪斷機,是現代軋制棒材剪斷中的產品,具有耗電少、投資成本低的特點,飛剪是鋼鐵企業用來對金屬坯料進行剪切加工的重要設備,其性能的優劣直接影響軋制生產線的生產效率。它一般安放在軋制線的后部,將軋件進行定尺或切頭切位,以便軋件更好的進入到下一道軋機。用于橫向剪切運動著的軋件的剪切機稱為飛剪,隨著連續式鋼板軋機、型鋼軋機和鋼坯軋機的發展和飛剪生產率的提高,飛剪的應用也越來越越廣泛。

     飛剪(jian)的(de)(de)類型較多,應(ying)用較廣泛的(de)(de)有:圓盤式飛剪(jian)、雙滾筒式飛剪(jian)、曲柄回轉(zhuan)式和擺式飛剪(jian),下邊神工機械就詳(xiang)細給(gei)大家講(jiang)解一下各(ge)種飛剪(jian)的(de)(de)不同之處。

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1.圓(yuan)盤式飛(fei)(fei)剪(jian)(jian)——這種(zhong)飛(fei)(fei)剪(jian)(jian)一般應(ying)用(yong)(yong)在(zai)小型(xing)軋(ya)鋼機車間內。它安裝在(zai)冷(leng)(leng)床前(qian),對軋(ya)件(jian)進行(xing)(xing)粗(cu)剪(jian)(jian),使進入(ru)冷(leng)(leng)床的(de)軋(ya)件(jian)不(bu)至于太長;或(huo)(huo)者安裝在(zai)精(jing)(jing)軋(ya)機組(zu)前(qian),對軋(ya)件(jian)進行(xing)(xing)切頭,以保證精(jing)(jing)軋(ya)機組(zu)的(de)軋(ya)制過程順利進行(xing)(xing)。飛(fei)(fei)剪(jian)(jian)由兩對或(huo)(huo)多對圓(yuan)盤形(xing)刀片(pian)(pian)組(zu)成(cheng),圓(yuan)盤的(de)軸線與鋼材運動(dong)速(su)(su)度(du)相(xiang)等。飛(fei)(fei)剪(jian)(jian)在(zai)原始位(wei)置時,鋼材沿(yan)入(ru)口(kou)導管在(zai)飛(fei)(fei)剪(jian)(jian)左方(fang)前(qian)進。當鋼材作(zuo)用(yong)(yong)到(dao)(dao)旗形(xing)開關(guan)或(huo)(huo)光導管上時,入(ru)口(kou)導管與鋼材向(xiang)右偏(pian)斜,鋼材進入(ru)兩圓(yuan)盤中間進行(xing)(xing)剪(jian)(jian)切。當下刀片(pian)(pian)下降后(hou),導管使鋼材回到(dao)(dao)原始的(de)左面位(wei)置,此后(hou)下刀片(pian)(pian)重新又上升。此類飛(fei)(fei)剪(jian)(jian)的(de)缺點為切口(kou)是斜的(de),但對于切頭或(huo)(huo)者冷(leng)(leng)床前(qian)粗(cu)剪(jian)(jian)軋(ya)件(jian)影響(xiang)不(bu)大。由于這種(zhong)剪(jian)(jian)切機工作(zuo)可靠,結構簡單(dan),剪(jian)(jian)切速(su)(su)度(du)可達10m/s以上,因而在(zai)小型(xing)軋(ya)鋼機車間得到(dao)(dao)廣泛的(de)應(ying)用(yong)(yong)。

2.雙(shuang)滾筒(tong)(tong)式(shi)飛剪(jian)(jian)(jian)(jian)——雙(shuang)滾筒(tong)(tong)式(shi)飛剪(jian)(jian)(jian)(jian)廣泛(fan)地應(ying)(ying)用于(yu)剪(jian)(jian)(jian)(jian)切(qie)(qie)(qie)在(zai)運(yun)(yun)動中的(de)(de)型(xing)鋼(gang)和鋼(gang)板,其工作原理如下:在(zai)兩個(ge)(ge)(ge)轉動的(de)(de)滾筒(tong)(tong)上,徑(jing)向固定著(zhu)兩個(ge)(ge)(ge)刀片。沿輥道移(yi)動著(zhu)的(de)(de)軋(ya)(ya)件,在(zai)通(tong)過兩個(ge)(ge)(ge)滾筒(tong)(tong)中間(jian)時(shi),即被相遇的(de)(de)兩個(ge)(ge)(ge)刀片剪(jian)(jian)(jian)(jian)切(qie)(qie)(qie)。刀片的(de)(de)圓(yuan)周速(su)度應(ying)(ying)稍大于(yu)軋(ya)(ya)件的(de)(de)運(yun)(yun)動速(su)度,否(fou)則剪(jian)(jian)(jian)(jian)切(qie)(qie)(qie)時(shi),軋(ya)(ya)件在(zai)進(jin)口處要發(fa)生彎曲。這(zhe)種飛剪(jian)(jian)(jian)(jian)的(de)(de)缺點是,剪(jian)(jian)(jian)(jian)切(qie)(qie)(qie)厚軋(ya)(ya)件時(shi)斷面不平整(對剪(jian)(jian)(jian)(jian)切(qie)(qie)(qie)薄面軋(ya)(ya)件影響(xiang)太大);剪(jian)(jian)(jian)(jian)切(qie)(qie)(qie)寬鋼(gang)板時(shi),剪(jian)(jian)(jian)(jian)切(qie)(qie)(qie)力較大。因此,這(zhe)種飛剪(jian)(jian)(jian)(jian)使用于(yu)剪(jian)(jian)(jian)(jian)切(qie)(qie)(qie)高速(su)軋(ya)(ya)件的(de)(de)小型(xing)型(xing)鋼(gang)和薄板。

3.  曲柄回(hui)轉式飛(fei)(fei)剪(jian)(jian)——它的剪(jian)(jian)切(qie)(qie)機(ji)構(gou)(gou)由四(si)連(lian)(lian)桿(gan)機(ji)構(gou)(gou)組(zu)成,剪(jian)(jian)刃(ren)在剪(jian)(jian)切(qie)(qie)區域作(zuo)近似的平(ping)面(mian)運(yun)動(dong)(dong),并與軋件(jian)表面(mian)垂(chui)(chui)直(zhi)(zhi)。所以,軋件(jian)被(bei)剪(jian)(jian)切(qie)(qie)的斷面(mian)比較(jiao)(jiao)平(ping)直(zhi)(zhi)。飛(fei)(fei)剪(jian)(jian)的剪(jian)(jian)切(qie)(qie)機(ji)構(gou)(gou)由刀架(jia)(jia)、偏心套筒和擺桿(gan)等組(zu)成。刀架(jia)(jia)做(zuo)成杠桿(gan)形狀(zhuang),其一(yi)端(duan)固定在偏心套筒上(shang),另一(yi)端(duan)則(ze)與擺桿(gan)相連(lian)(lian),擺桿(gan)的擺動(dong)(dong)支點是(shi)鉸(jiao)鏈鏈接在立(li)柱上(shang)。當(dang)偏心套筒(曲柄)轉動(dong)(dong)時,刀架(jia)(jia)作(zuo)平(ping)移運(yun)動(dong)(dong),固定在刀架(jia)(jia)上(shang)的刀片能垂(chui)(chui)直(zhi)(zhi)或近似垂(chui)(chui)直(zhi)(zhi)于軋件(jian)。在剪(jian)(jian)切(qie)(qie)鋼(gang)板(ban)時,可以采用斜刀刃(ren),以便減小剪(jian)(jian)切(qie)(qie)力(li)。這種飛(fei)(fei)剪(jian)(jian)的缺(que)點是(shi)結構(gou)(gou)復雜,剪(jian)(jian)切(qie)(qie)機(ji)構(gou)(gou)的動(dong)(dong)載(zai)特(te)性不良,刀片的運(yun)動(dong)(dong)速度(du)不能太快。一(yi)般用于剪(jian)(jian)切(qie)(qie)厚度(du)較(jiao)(jiao)大的鋼(gang)板(ban)或鋼(gang)坯。

4.擺(bai)式飛剪(jian)——在(zai)連(lian)續(xu)式鋼(gang)(gang)板(ban)(ban)軋鋼(gang)(gang)機(ji)車間的橫切(qie)機(ji)組中,有時采用這種(zhong)飛剪(jian)。此(ci)飛剪(jian)的刀(dao)片亦作(zuo)平移(yi)(yi)運(yun)動,剪(jian)切(qie)板(ban)(ban)材(cai)質(zhi)量(liang)較好。其上(shang)(shang)(shang)(shang)刀(dao)架(jia)(jia)固(gu)定在(zai)擺(bai)動機(ji)架(jia)(jia)上(shang)(shang)(shang)(shang)。擺(bai)動機(ji)架(jia)(jia)支承(cheng)在(zai)主軸(zhou)的偏(pian)(pian)(pian)心(xin)(xin)(xin)上(shang)(shang)(shang)(shang)。在(zai)主軸(zhou)上(shang)(shang)(shang)(shang)共有兩(liang)對偏(pian)(pian)(pian)心(xin)(xin)(xin),其中,另一對偏(pian)(pian)(pian)心(xin)(xin)(xin)通(tong)(tong)過(guo)(guo)連(lian)桿與下刀(dao)架(jia)(jia)相(xiang)(xiang)連(lian),下刀(dao)架(jia)(jia)可以(yi)在(zai)擺(bai)動機(ji)架(jia)(jia)的滑(hua)槽內(nei)滑(hua)動。由于(yu)主軸(zhou)上(shang)(shang)(shang)(shang)的兩(liang)對偏(pian)(pian)(pian)心(xin)(xin)(xin)位置相(xiang)(xiang)差180°,故當主軸(zhou)轉動時,上(shang)(shang)(shang)(shang)刀(dao)架(jia)(jia)隨(sui)同機(ji)架(jia)(jia)下降,而下刀(dao)架(jia)(jia)上(shang)(shang)(shang)(shang)升,完成剪(jian)切(qie)動作(zuo)。但是,它只能(neng)剪(jian)切(qie)靜(jing)止不動的軋件(jian)。為(wei)(wei)了能(neng)夠剪(jian)切(qie)運(yun)動的軋件(jian),就要使(shi)擺(bai)動機(ji)架(jia)(jia)能(neng)夠往(wang)復擺(bai)動。擺(bai)動機(ji)架(jia)(jia)下部與一個偏(pian)(pian)(pian)心(xin)(xin)(xin)桿鉸接聯(lian)接,偏(pian)(pian)(pian)心(xin)(xin)(xin)輪(lun)裝(zhuang)在(zai)后(hou)軸(zhou)上(shang)(shang)(shang)(shang)。后(hou)軸(zhou)通(tong)(tong)過(guo)(guo)小齒(chi)輪(lun)、齒(chi)條(tiao)和同步圓盤與主軸(zhou)相(xiang)(xiang)聯(lian)。當主軸(zhou)轉動時,就可以(yi)通(tong)(tong)過(guo)(guo)同步圓盤、齒(chi)條(tiao)、小齒(chi)輪(lun)和后(hou)軸(zhou)上(shang)(shang)(shang)(shang)的偏(pian)(pian)(pian)心(xin)(xin)(xin)連(lian)桿,使(shi)機(ji)架(jia)(jia)以(yi)主軸(zhou)為(wei)(wei)中心(xin)(xin)(xin)往(wang)復擺(bai)動。此(ci)時,刀(dao)架(jia)(jia)作(zuo)平移(yi)(yi)運(yun)動,實現擺(bai)式飛剪(jian)的剪(jian)切(qie)工作(zuo)。

 ;     剪切(qie)機在軋鋼(gang)機中的作用(yong),雖(sui)然不是關(guan)鍵位(wei)置,但是,對于(yu)成品的精度,形狀(zhuang)都起到至關(guan)重要的作用(yong),不同類型的軋鋼(gang)機要選擇對應的飛(fei)剪,這(zhe)樣整個生產線才能達到目(mu)標的尺寸和(he)精度。

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